Risk analysis &
Security concept
Risk analysis and safety concept – the key to safe machine operation
Machines are indispensable tools in modern industry, but they also pose potential hazards. Mechanical injuries, electrical malfunctions, and human error are among the risks that can lead to serious accidents without a suitable safety concept. With a precise
Risk assessment These dangers are identified, assessed, and minimized early on. A risk analysis allows for a
Create a security concept and thus identify any risks that may exist on your machine and reduce them sufficiently through appropriate measures.
Why is a safety concept for machines crucial?
A comprehensive
Safety concept for machines minimizes risks and ensures that they are operated safely, efficiently, and in compliance with the law. This is achieved through the combination of a comprehensive
Risk analysis
and a well-thought-out
Security concept
Protect not only your employees but also ensure compliance with legal requirements such as the EC Machinery Directive and, from 2027, the EU Machinery Regulation. Risk assessment and a safety concept form the basis for identifying vulnerabilities and implementing preventative measures. This strengthens the conformity of your systems and leads to greater efficiency and lower costs in the long term.
internationally recognized
Machine safety expert We are happy to assist you in a
To create a risk assessment and a
Tailor-made safety concept for your machines to develop.
The safety concept: the heart of machine safety
A well-designed safety concept is the central building block for the safe integration and use of machinery in production environments. It ensures that risks are minimized through targeted measures. But what should such a safety concept include, and how can companies best meet safety requirements and legal regulations?
The basis: risk assessment
A risk assessment is legally required for every machine and forms the basis for a tailored safety concept for a machineThis is because potential hazards to a machine are identified and assessed. Based on the results of the risk analysis, we develop a safety concept with appropriate measures that not only... Increase security, but also the Increase productivity can and meet all legal requirements.
What should be included in a security concept?
A safety concept includes measures in various sub-areas which, in their entirety, enable the legally compliant and safe operation of machines and robots of all kinds.
Inherently safe design
- Hazard avoidance, for example by selecting less dangerous materials and components.
- Safety solutions in the design, so that, for example, hazardous areas cannot be reached in the first place or motors are designed to be so weak that injury is impossible.
Technical measures
- Protective devices such as interlocks, covers, or light barriers that prevent direct contact with hazardous areas.
- Sensors for monitoring machine movements and conditions, for example, for automatic shutdown in case of anomalies.
- Emergency stop switches located at strategic points to quickly and safely shut down the machine in an emergency.
Software-based security solutions
- Safety controllers that intervene immediately in the event of a fault to prevent dangerous situations.
- Diagnostic systems that monitor the machine's condition in real time and report faults early.
- Virtual safe spaces that ensure that humans and machines can operate within defined limits.
Organizational measures
- Regular training for employees
- Regular inspections and maintenance
- Emergency plans for correct behavior in case of accidents and malfunctions
- Personal protective equipment such as hearing protection, gloves, etc.
Advantages of a holistic security concept
A well-designed safety concept not only protects employees but also meets legal requirements and minimizes liability risks. For machine manufacturers and plant operators, this means greater operational reliability, less downtime, and sustainable productivity.
1. Legal certainty and compliance with legal requirements
A Safety concept for a machine While not directly mandated by EU law, a safe machine is. The right safety concept helps you meet the requirements of the Machinery Directive (2006/42/EC) for safe machinery. A thorough risk analysis and the corresponding safety concept ensure compliance with all relevant norms and standards, such as ISO 12100 or ISO 13849. This protects not only your employees but also your company from legal consequences and liability risks.
2. Protection for employees and machines
The safety of your employees is our top priority. A robust safety concept minimizes the risk of workplace accidents and protects machinery from damage caused by improper use or mechanical stress. This increases operational safety and strengthens your employees' confidence in the work environment.
3. Increased efficiency through secure processes
Safety measures reduce downtime and promote smooth collaboration between humans and machines. For example, modern monitoring systems or preventive maintenance strategies can help ensure that the production flow remains uninterrupted. A well-designed safety concept will sustainably increase your efficiency.
4. Economic advantages and cost reduction
A well-planned safety concept saves costs in the long run. Reduced downtime, lower maintenance requirements, and a longer lifespan for your machines all have a positive impact on your bottom line. Additionally, you minimize the risk of production stoppages caused by accidents or technical defects.
Integrators, machine manufacturers and plant operators worldwide value our comprehensive expertise in the creation of risk analyses and security conceptsCobot Safety stands for holistic machine safety, which we implement in practical solutions and implement it specifically tailored to your requirements. Benefit from our expertise and let's maximize safety in your production environment together!

Your expert for risk analysis and security concept
Cobot Safety is your reliable partner in the Risk analysis and development of security concepts Please see our website. Our managing director, Andreas Schunkert, is a globally recognized expert in machine safety and a member of relevant standards bodies. This gives us comprehensive knowledge and practical solutions for your individual requirements.
In addition to creating risk assessments and security concepts, we offer other services:
- Support with CE marking and declaration of conformity.
- Training courses and technical lectures on machine safety.
- Force and pressure measurements for verifying machine safety.
Do you have any questions or would you like a quote?
We would be happy to arrange an appointment with you for a free initial consultation and discuss your requirements, possibilities and solutions.






